High-Temperature and High-Pressure Valves / China
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Nuclear Power

Secondary-side steam and feedwater duties in a nuclear plant look like a large conventional unit, with one difference that governs everything: what has to be qualified, and to whose satisfaction.

Typical conditions

Parameter Value Basis
Main steam pressure 6 - 8 MPa, saturated typical
Main steam temperature 280 - 300 °C typical
Feedwater pressure Above steam generator pressure plus pump head typical
Feedwater temperature 180 - 230 °C typical
Wet steam Moisture carryover is normal, not a fault condition typical
Qualification scope Defined per project, not by product category per project

The conditions are milder than a USC unit, and that is not the difficulty

A pressurised water reactor secondary side runs saturated steam around 280 to 300 °C, well below the creep range that drives material selection on an ultra-supercritical fossil unit. Carbon and low-alloy steels are usually adequate for the pressure boundary. What changes is the wetness of the steam, which makes erosion the dominant wear mechanism rather than creep, and the documentation regime, which is stricter than anything on the fossil side.

  • Moisture carryover erodes seating surfaces, so hardfacing is specified for wear rather than for temperature
  • Erosion-corrosion of the pressure boundary drives material choice in some feedwater positions
  • Cycle counts on isolation valves are low; closure reliability on demand is what matters

Main steam isolation

The main steam isolation valve has one job that dominates its design: close within the time the safety analysis assumes, against full flow, every time it is asked. That requirement drives the actuator, the closure member geometry and the testing regime far more than the pressure rating does. Where we supply into this position, the closure time requirement and the means of demonstrating it are agreed in writing before manufacture.

Main feedwater isolation

Similar logic on the feedwater side, with the added consideration that the valve sits downstream of the feed pumps and sees pump shut-off head. Check valve dynamics on a pump trip are part of the system study rather than a property of the valve alone.

What qualification scope actually means here

Nuclear valve supply spans a wide range, from conventional-island balance-of-plant items procured on ordinary commercial terms through to safety-class equipment requiring a specific quality programme and third-party oversight. These are not the same undertaking and no supplier can claim the whole span generically. Tell us the class and the applicable programme for your position, and we will state plainly what we can supply against it and what we cannot.

Materials commonly used here

  • A105N
  • A182 F11
  • A182 F22
  • WCB
  • WC6
  • WB36
  • A182 F316

Indicative only. The grade is set by the piping class and the ASME B16.34 rating at your design temperature - see the material matrix.

Recommended products

Main Steam Valve

Gate / globe / check · pressure seal bonnet

Body
A182 F22, F91, F92
Size
NPS 2-24 (DN 50-600)
Class
Class 1500 - 4500
Temp
540 - 650 °C for USC main steam
End
BW
Standard
ASME B16.34
View specification

Feedwater Valve

Gate / globe / check · pressure seal bonnet

Body
A105N, A182 F11, F22
Size
NPS 2-20 (DN 50-500)
Class
Class 1500, 2500
Temp
150-300 °C typical
End
BW, RTJ, RF
Standard
ASME B16.34
View specification

Pressure Seal Gate Valve

gate · pressure seal bonnet

Body
A105, A182 F11, F22, F91, F92
Size
NPS 2-24 (DN 50-600)
Class
Class 600 - 4500
Temp
up to 650 °C / 1200 °F
End
BW, SW, RTJ, RF
Standard
ASME B16.34
View specification

Pressure Seal Check Valve

check · pressure seal bonnet

Body
A105, A182 F11, F22, F91, F92
Size
NPS 2-24 (DN 50-600)
Class
Class 600 - 4500
Temp
up to 650 °C / 1200 °F
End
BW, SW, RTJ, RF
Standard
ASME B16.34
View specification

Frequently asked questions

Do you supply nuclear safety-class valves?

That depends entirely on the class and the quality programme your project applies, and it is confirmed per enquiry rather than claimed on a web page. Safety-class supply requires a specific quality programme, documented qualification and usually third-party oversight. Send us the position, the class and the programme and we will answer directly, including where the answer is no.

Why is material selection simpler here than on a supercritical fossil unit?

Because saturated secondary steam around 300 °C sits well below the creep range. The temperature-driven move to F91 and F92 is not needed. The trade is that wet steam makes flow-accelerated corrosion and erosion the governing mechanisms instead, which changes where you spend the money.

What documentation should I expect?

At minimum the same package as a fossil unit: material certificates against heat numbers, PMI, NDE, heat treatment records, pressure test reports and the dimensional record, all against an agreed ITP. Nuclear projects normally add programme-specific requirements on top, which are agreed before order rather than negotiated at inspection.

Further reading

Discuss this application

Send the system conditions and we will come back with what we would supply, the rating basis, and any point where we would question the specification.

Request a quote